Most Common Oilfield Instrumentation Issues

Oilfield instrumentation is a system of measuring, recording, and analyzing parameters such as temperature, pressure, and flow rate. It’s used to monitor the production of petroleum and natural gas wells.

Oil rig instrumentation

Here are five common oilfield instrumentation issues that oilfield operators should know about.

Equipment Failure

Equipment can either fail mechanically or electrically. The most common failures are due to power surges or lightning strikes. Electrical failure is one of the most common causes of oilfield instrumentation issues. They are caused by improper grounding or insulation issues with wiring in the wellhead. Mechanical failures are usually due to wear and tear on moving parts caused by high-temperature environments or corrosion from corrosive chemicals in the wellhead.

Lack of Communication Between the Wellhead and the Surface

Any oilfield or gas field instrumentation is at risk of malfunctioning if the communication between the wellhead and surface is faulty. One issue that can arise from this is a lack of fluid flow measurement. This will make it difficult to estimate how much oil or gas is coming out of the production well and can result in incorrect estimates for what needs to be injected back underground to maintain a balance.

Electrical Noise

Electrical noise is another problem that engineers face when designing instrumentation systems for oilfields. It can lead to false readings or create interference with other instruments in the field, which causes a lot of problems for operators who depend on accurate readings from their instruments.

Inaccurate Measurements

Inaccurate measurements can cause a variety of problems in oilfield instrumentation. These problems can include the over-or under-pumping of oil, which will likely lead to an increase in production costs and a decrease in the efficiency of the well. The more time it takes to solve these issues, the more money is wasted.

Sensor Failure

This is one of the most common issues in oilfield instrumentation. Sensors are often exposed to very harsh environments, leading to corrosion of the sensor surface and degradation of its electrical properties. When sensors fail, it can have a major impact on the operation of the site, leading to a loss in production, safety, and environmental protections.

A construction crane of an oilfield

To prevent these failures, oilfield operators can use AI machine learning systems to monitor their equipment for any potential issues before they occur.

If you are looking for an OEM drilling instrumentation manufacturer or drilling rig services, Contact Instruments is the right choice for you. They have a collection of products and services for all your electronic solutions.

Contact them for cost-effective and durable solutions to buy instrumentation and gauges.



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